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Conveyance of products and the
manufacturing equipment used to make products has changed dramatically since
the evolution of Plastic Conveyor components. Today there are thousands of
standard parts that Conveyor, Packaging, and Food Processing manufacturers use
to build their equipment. These products include: Chain
Guides, Guide Rails, Bearings, Rollers, Pulleys, Sprockets and Chain/Belt
Tensioning Devices. Equipment today needs to stand up to increased
speeds and capacities with a focus on precision, safety and extended equipment
life. During the years of transition plastic materials have been called upon to
perform a multiple number of tasks. OSHA regulations regarding safety and noise
has played a part. The primary role of plastics is to reduce friction and wear
between moving machinery parts and to prevent metal to metal contact-there by
extending equipment life. Other advantages include Self-Lubrication, Wear
Reduction, Noise Reduction, Ease of Installation, Compliance with USDA Food
Regulations, Cost Reduction and ultimate Customer Satisfaction. Most recently
there has been added emphasis on `Sanitary Components' particularly for
Pharmaceutical Equipment & Conveyors. Products being specified include
POBCO's Patented Guide Rails and Stainless Steel attachments. The emphasis is
to produce components that are less likely to harbor bacteria and which can be
cleaned easily to reduce bacteria buildup.
Historically Plastics had their
birth in 1909 when Leo Hendrick Baekeland of Germany formulated Bakelite
Phenolic Resin. In 1901 the Viscoloid Co. of Leominster, Ma. developed
Viscoloid sheet. The first true bearing-grade material Nylon was developed by
Dupont in 1938. Dupont went on to develop Teflon in 1943. Hercules Co. begins
to produce UltraHigh Molecular Weight Polyethylene (UHMWPE) in 1957. Since
natural UHMWPE is strong, durable, extrudable and is food compliant at
relatively low cost it is the number one material used on conveying equipment
today. Leominster, Ma. remains today a hot bed of Plastic
manufacturers.
The earliest Bearing material
Wood and has been used consistently in many applications since the invention of
the wheel. Roman Gladiators drove chariots with wood bearings. The huge stones
that made the prehistoric stone circle called Stonehedge in England were
brought over land using wooden slides and rollers. The same is true with the
stones that were put in place to build the majestic Pyramids of Egypt. Today at
POBCO PLASTICS we call our Lube-Filled Wood `Nature's Plastic' since the
hardwood comes from the forests and the lubricants from prehistoric animal
remains (Petroleum). It all began at POBCO in 1929. America's Industrial
Revolution had its birth in Worcester County and the Blackstone Valley between
Worcester, Ma. and Providence, R.I. The Blackstone River provided the necessary
power to run the many mills that included the evolving Textile industry. In
1793 Samuel Slater at his Slater Mill operated the first Cotton Mill in the
United States to use mechanical spinning machines. During the 1900's the
Blackstone Valley textile industry began to get smaller as the Southern United
States mills became more competitive. Between 1930 and 1980 most of the valleys
cotton mills had closed and 90 percent of the woolen and worsted mills were
shut down.
For many years POBCO made Wood,
Sleeve Bearings and various components used on the Textile equipment including
the Looms and Shuttles, which produced the cloth. Here for the first time was a
bearing material that was truly self-lubricating and required no maintenance.
Here was a product that did not spill it's lubricant on the valuable cloth.
Here was a Bearing that eliminated much of the noise of the shuttles and looms.
With the death of the Textile industry Wood Bearings needed to find other
markets. Today POBCO Wood Bearings and Wear Strips are used most commonly on
Auger & Roller Conveyors, Agricultural Implements, Amusement Park
Equipment, Glass Making Equipment and Bottling Conveyors. With hundreds of
different Plastic Polymers available today via the molded, extruded or machined
processes engineers are less likely to specify Wood for their equipment. But,
lube-filled wood will often perform better than plastics. All bearing materials
have their application. POBCO PLASTICS manufactures products using more than 20
bearing-grade and food-grade plastics but, recommends wood for many tough
applications. The properly made wood bearing/wear product can often handle
greater loads at reduced friction levels. Quality wood bearings, wear strips
and related components contain 40% lubricant by weight. This is more than
double the lubricant content of other materials including lube-filled metals
and plastics. Wood products also have no static-electric charge and work well
in dirty, abrasive environments.
The choice of bearing materials
hinges on factors such as speed, load, temperature, cost and chemical or food
contact. Eliminating `downtime' is one of the primary goals of maintenance and
engineering departments. It is important that we operate with an eye to solving
mechanical problems and have insight as to what components and materials will
work well in any given application. |